Guangzhou Jhome Cnc Tools Co.,Ltd
WNMG-S3
reviews
Applications
- Workpiece Materials: Titanium alloys, superalloys, nickel-based alloys, cobalt-based alloys and various other difficult-to-machine materials
- Machining Operations: Finishing to semi-finishing, semi-finishing to roughing, universal machining
- Typical Workpieces: Aerospace turbine blades, titanium alloy structural parts, superalloy engine components, medical implants
- Cutting Conditions: Continuous cutting, light interrupted cutting, both dry and wet cutting available
WNMG-S3 carbide insert for difficult-to-machine material semi-finishing
| 槽型 Grade | 型号 Specification | 牌号 Grade | 切削条件 Cutting parameters | ||||||||||||
| BP6305 | BP6315 | BP6325 | BP6335 | BP2205 | BP2215 | BP2225 | BP3205 | BP3215 | BP5205 | BP4205 | BP4215 | fn(mm/rev) | ap (mm) | ||
| S3 | WNMG080404-S3 | ★ | 0.12-0.30 | 0.20-2.50 | |||||||||||
WNMG080408-S3 | ☆ | ★ | 0.15-0.45 | 0.40-4.00 | |||||||||||
WNMG080412-S3 | ☆ | ★ | 0.18-0.50 | 0.60-4.00 | |||||||||||
★为第一推荐牌号 Recommended grade ☆为第二推荐牌号Optional grade
Product Introduction
WNMG-S3 is an 80° hexagon negative-type carbide turning insert. The S3 geometry is specially designed for difficult-to-machine material semi-finishing, paired with two professional difficult-to-machine material PSiX-based nano coated grades: BP4205 and BP4215. The 90° approach angle design effectively avoids machining interference, making it suitable for semi-finish to rough machining of various difficult-to-machine materials such as titanium alloys, superalloys and nickel-based alloys. The special groove design provides lower cutting force, and the sharp cutting edge design effectively reduces built-up edge formation, with excellent cutting performance. It can perform multiple turning operations including external turning, facing and profiling, delivering efficient and stable performance in both dry and wet cutting.
S3 Chip-breaker Features
- Specialized for difficult-to-machine material semi-finishing
- Special groove design with lower cutting force
- Sharp cutting edge design, reduces built-up edge formation
- Suitable for semi-finish to rough machining of various difficult-to-machine materials with excellent cutting performance
Grade Introduction
BP4205
- Specialized grade for finishing to semi-finishing
- Innovative PSiX-based nano coating, high hardness and strong high-temperature oxidation resistance
- Submicron grain substrate ensures excellent wear resistance of the insert
- Suitable for finishing to semi-finishing of difficult-to-machine materials such as titanium alloys, superalloys and nickel-based alloys
BP4215
- Specialized grade for semi-finishing to roughing
- Innovative PSiX-based nano coating, high hardness and strong high-temperature oxidation resistance
- Low friction coefficient, reduces adhesion between workpiece and cutting edge
- Suitable for semi-finishing to roughing of difficult-to-machine materials such as titanium alloys, superalloys and nickel-based alloys
Key Advantages
- S3 specialized geometry for difficult-to-machine material semi-finishing, special groove design effectively reduces cutting force, minimizing work hardening and tool wear
- Sharp cutting edge design effectively reduces built-up edge formation, improving surface quality in difficult-to-machine material machining
- 90° approach angle design adapts to stepped and profiling machining, effectively avoiding tool interference
- Dual-grade precise coverage: BP4205 for finishing to semi-finishing, BP4215 for semi-finishing to roughing, full process coverage
- Innovative PSiX-based nano coating with high hardness and strong high-temperature oxidation resistance, submicron grain substrate ensures excellent wear resistance
- BP4215 low friction coefficient coating effectively reduces adhesion between workpiece and cutting edge, suitable for semi-finish to rough machining of various difficult-to-machine materials with excellent cutting performance
Applications
- Workpiece Materials: Titanium alloys, superalloys, nickel-based alloys, cobalt-based alloys and various other difficult-to-machine materials
- Machining Operations: Finishing to semi-finishing, semi-finishing to roughing, universal machining
- Typical Workpieces: Aerospace turbine blades, titanium alloy structural parts, superalloy engine components, medical implants
- Cutting Conditions: Continuous cutting, light interrupted cutting, both dry and wet cutting available
Selection Tips
- For finishing to semi-finishing of difficult-to-machine materials such as titanium alloys, superalloys and nickel-based alloys with high surface quality requirements, BP4205 is the preferred choice
- For semi-finishing to roughing of difficult-to-machine materials with adhesion risk, BP4215 is recommended
- S3 geometry has optimal adaptability for semi-finish to rough machining of various difficult-to-machine materials and low cutting force requirement scenarios
